Monday, April 16, 2012

Haipei Zhu’s Individual Reflection


Haipei Zhu’s Individual Reflection



ME 250 is named after Design and Manufacturing and I did learn a lot about them from this course. Basically, there are three parts of this class, taking lectures, doing HW 1 to 4, and working on our ball tower project.

The lecture is just like a guideline of the whole class. I like the way both professor Shih and Michal give us those lectures. We are not only introduced the new stuff about mechanics like bearings, bushings, gears and so on but also shown some really cool concept, like over constrain and something like that. I do learn a lot mechanical things from lectures. Those lecture also act as reminders for upcoming events, like milestone due or Design review and so on.

Well for the HW 1 to 4, I sharpen my skill of software like Solidworks, CES Edupack to build 3d models and find suitable materials for certain utility. Those software saved our life more than once! From homework 3, I feel like I was repairing a bike. I feel excited as I have never done that before. I am pretty sure that I can repair my bike right since this lab. Motor lab helps me to know better of the torque-angular velocity curve and the quality of gear box. That is essential for choosing the right motor for our project later this semester.

The last part: Ball tower project is the one that I really want to talk about in this reflection. From the basic idea: lifting the arm to get balls from the plateau to finishing the cad work, we are doing design work all as a team. As we separate the work to each person, I am in charge of the motor choosing, calculation of torque and gear box choosing. I did not realize how complicated the calculation is before I really start doing that. There are so many things that need to be taken into consideration, like friction, the mass of the every little thing. And there is also something that you cannot even calculate, like the sum of error, like the dynamics torque. I had a hard time to balance the turning speed and torque the gear box can provide.

For the Manufacturing, I learnt a lot from my teammate Miguel, who is a consultant with a lot of experience. He knew how manufacturing works better in ME shop and mechanical world. That is amazing to me. He showed me how to use arbor press the first time I use it and he also teach me how to use bending and cutting machine. I enjoyed the time working in machine shop doing cool stuff while listening to radio music, which makes me proud of being a Mechanical Engineer. Band saw and milling machine are what we use all the time and I do appreciate the chance getting familiar to those fundamental manufacturing machines from this class.

Although we argue about some topics seriously, Julient, Miguel, Mark and I enjoy our time being a team in ME250. We work well together: Captain Julient is in charge of Cad modeling, Miguel is good at manufacturing and giving fresh concepts, I am good at calculation and connecting between team members and Mark is in charge of writing some report and data reduction. We did well in time management and we finish our car successfully. I appreciate each member’s work and I hope maybe we can work together in ME 350 or ME450.

Last but not the least, I show my gratitude to our GSI: David. He helps me to answer our question patiently and gave us a lot valuable suggestions about improving our design. Apart from that, he grades our milestone fairly to each team with detailed notation beside where we lose points. I appreciate his help and also this course! It makes my life much harder when approaching to the end of the semester but it provides me tons of fun at the same time. I think the only thing that can be improved is hiring more nice GSIs like David!



Haipei Zhu

Team Pangaea

Me 250 2012 Winter

No comments:

Post a Comment